About Product

Highlight

Exceptional Energy Efficiency: Reduces energy consumption by 35 to 60 percent versus traditional grinding systems, cutting power use per ton significantly

Superior Grinding Performance: Delivers high output with consistent, top quality cement and ideal Blaine values without over grinding

Lower Maintenance Costs: Robust design with slow wear and advanced shoe bearing technology, reducing downtime and part replacement needs

Strong Operational Flexibility: Adapts to raw meal, cement, slag and other materials, with automatic recipe changes in 5 to 10 minutes
High Drying Capacity: Processes wet materials efficiently, removing need for extra drying equipment and pre hydration risks
Stable and Reliable Operation: Ensures steady performance through material centrifugation and multi compression grinding, with full automation
Eco Friendly and Sustainable: Supports low carbon cement production, lowers carbon dioxide footprint, and works without grinding aids for blended cements
Consistent Productivity: Output stays stable even as liners wear, guaranteeing steady production levels over the machine's life
Cost Effective Total Ownership: Combines low power use, little maintenance, and strong durability for minimal long term operating costs
Proven Industry Technology: Built on FCB's Horomill bed compression grinding innovation, trusted worldwide for cement and mineral processing

 

About Us

Insun Industry Co., ltd. specializes in recycling, trading, and providing equipment for heavy industries, particularly in construction, cement, concrete, chemical, and power sectors. Our product portfolio includes vertical mills, ball mills, rotary kilns, roller presses, concrete batching plants, gypsum plants, and related machinery or spare parts. With extensive EPC project experience, we deliver complete production lines, from raw material crushing and grinding, to calcination and final product processing. We also provide professional services in dismantling, painting, packing, shipping, and on-site installation with technical guidance worldwide. In the energy sector, INSUN covers HFO, biomass, coal, wind, hydro power plants and their supporting equipment. Committed to ONE-STOP SERVICE, we ensure seamless solutions from equipment supply to project execution.

               

FAQs

What industry sectors can you serve

You can get comprehensive solutions for your heavy industry needs, including construction, cement, concrete, chemical, and power sectors

What core equipment can you provide for your projects

You can get vertical mills, ball mills, rotary kilns, roller presses, concrete batching plants, gypsum plants and related spare parts

What energy sector solutions can you offer

You can get equipment and support for HFO, biomass, coal-fired, wind, and hydropower plants, along with supporting infrastructure

Can you provide EPC turnkey solutions for your projects

You can get complete turnkey production lines, covering raw material crushing, grinding, calcination to final product processing

Is your service available for your overseas projects

You can get professional services worldwide, including dismantling, packing, shipping, on-site installation and technical guidance

How do you handle logistics for your overseas orders

You can rely on our experienced logistics team to handle sea/air freight, customs clearance and all necessary documentation

How can you get a quote or project consultation

You can contact our international sales team via email or the "Request a Quote" form on our website for a prompt response

Can you get customized solutions for your unique project needs

You can get customized solutions tailored to your production capacity, site conditions and budget requirements

Insun presents a highly efficient used cement production line featuring 2 sets of FCB horizontal roller mill units rated at 140t/h for cement and slag grinding applications. This refurbished solution combines robust mechanical design, proven process control, and optimized material handling to deliver reliable cement grinding and slag grinding performance. The configuration is ideal for plants looking to expand capacity, reduce investment costs, or incorporate slag grinding into their product mix while leveraging the proven FCB 140t/h horizontal roller mill platform.

Product Overview and Key Features

The Insun used cement production line centers on two FCB horizontal roller mill systems, each rated at FCB 140t/h under typical operating conditions for cement grinding and slag grinding. These horizontal roller mill units are engineered for flexible feed materials, stable throughput, and energy-efficient comminution. The line integrates dedicated material feed systems, classifiers, separators, baghouse filtration, and conveyor logistics to ensure continuous, controllable cement grinding and slag grinding operations across a wide particle size distribution.

Key features include:

- Dual FCB 140t/h horizontal roller mill arrangement for balanced load sharing and redundancy.

- Optimized grinding rollers and table geometry to enhance grinding efficiency for both cement and slag grinding.

- Adjustable separator settings to match fineness targets and product PSD (particle size distribution).

- Heavy-duty gear drive and robust bearings designed for prolonged service life in cement grinding conditions.

- Integrated dust collection and air handling systems to maintain environmental compliance during cement grinding and slag grinding operations.

- Retrofit-ready control panel and instrumentation for seamless integration with existing plant supervisory systems.

Applications

This used cement production line is particularly suited to:

- New or expanding cement plants seeking cost-effective capacity increases for cement grinding.

- Cement manufacturers aiming to incorporate slag grinding to produce blended cements or ground granulated blast-furnace slag (GGBS).

- Plants focused on product diversification, producing slag-blended cement, Portland slag cement, or specialty cement types requiring precise fineness control.

- Industrial facilities requiring a compact, horizontal roller mill based solution to upgrade or replace aging vertical roller mills or ball mill circuits for cement grinding and slag grinding.

Technical Advantages and Innovation Points

Energy Efficiency: The FCB 140t/h horizontal roller mill is designed to minimize specific energy consumption during both cement grinding and slag grinding compared to conventional ball mill circuits. Efficient roll-to-table contact, optimized grinding pressure distribution, and improved air flow management reduce power draw per ton of product while maintaining grind performance.

Compact Footprint: Horizontal roller mill architecture provides a reduced plant footprint relative to multiple large ball mills and downstream classifiers. The compact layout simplifies material handling paths and reduces civil works and installation time for commissioning of cement grinding and slag grinding capabilities.

Robust Process Control: The line includes an updated control package enabling precise monitoring and control of key grinding parameters such as mill pressure, ventilation, separator speed, classifier vane settings, and feed rate. This ensures consistent product quality for cement grinding and slag grinding and facilitates rapid optimization across varying clinker or slag feed properties.

High Throughput and Flexibility: With two FCB 140t/h horizontal roller mill systems, the line achieves high aggregate throughput and allows flexible operation modes—parallel operation for peak capacity, staged operation for maintenance intervals, or separate assignment for clinker-based cement grinding and slag grinding to produce tailored blends.

Operational Benefits

- Consistent Product Quality: The precise separator and classifier adjustments available in the FCB 140t/h horizontal roller mill support reproducible cement grinding and slag grinding outcomes, ensuring compliance with product specifications for Blaine fineness and particle size distribution.

- Lower Total Cost of Ownership: By utilizing a used, refurbished production line, Insun provides significant capital savings while maintaining high performance akin to new horizontal roller mill installations for cement grinding and slag grinding.

- Rapid Deployment: Refurbished mill packages and modular auxiliary systems enable faster installation and commissioning times compared to bespoke new builds, accelerating time-to-market for increased cement grinding and slag grinding capacity.

- Environmental Compliance: Integrated dust filtration and optimized airflow minimize particulate emissions during cement grinding and slag grinding, supporting cleaner production practices and regulatory compliance.

Design Considerations and Customization

Insun offers customization to ensure the used cement production line matches site-specific requirements. Options include:

- Tailoring separator settings and classifier types for targeted cement grinding or slag grinding fineness.

- Integration of pre-drying or moisture control systems for high-moisture slag feeds.

- Modification of feed and discharge conveyors for plant layout compatibility.

- Upgraded control systems and automation packages for remote monitoring and predictive maintenance focused on cement grinding and slag grinding metrics.

Commissioning and Support

Insun provides comprehensive commissioning services including on-site mechanical alignment, balancing, instrumentation tuning, and process optimization for cement grinding and slag grinding. Training programs for plant operators cover operational best practices for the FCB 140t/h horizontal roller mill, preventive maintenance, and troubleshooting specific to cement grinding and slag grinding processes. Ongoing spare parts support and refurbishment services are available to extend asset life and ensure peak performance.

Why Choose Insun’s Used Line

Choosing Insun’s used cement production line with 2 sets of FCB 140t/h horizontal roller mill units enables plants to rapidly and cost-effectively boost cement grinding and slag grinding capacity with proven equipment. The combination of energy-efficient grinding technology, robust mechanical design, and tailored process control offers an optimal balance of performance, reliability, and value. Insun’s expertise in refurbishing and integrating FCB 140t/h horizontal roller mill systems ensures predictable outcomes and measurable improvements in operational efficiency for both cement grinding and slag grinding operations.