About Product

Highlight

Low Maintenance Cost: Reduces operational expenses significantly
High Efficiency: Operates at 120 T/h biomass gasification rate
Competitive Price: Affordable solution for energy needs
Wide Application: Suitable for various industries including mining
Detailed Inspection: Ensures quality through pre-production and final inspections

 

About Us

Insun Industry Co., ltd. specializes in recycling, trading, and providing equipment for heavy industries, particularly in construction, cement, concrete, chemical, and power sectors. Our product portfolio includes vertical mills, ball mills, rotary kilns, roller presses, concrete batching plants, gypsum plants, and related machinery or spare parts. With extensive EPC project experience, we deliver complete production lines, from raw material crushing and grinding, to calcination and final product processing. We also provide professional services in dismantling, painting, packing, shipping, and on-site installation with technical guidance worldwide. In the energy sector, INSUN covers HFO, biomass, coal, wind, hydro power plants and their supporting equipment. Committed to ONE-STOP SERVICE, we ensure seamless solutions from equipment supply to project execution

             

FAQs

What industry sectors can you serve

You can get comprehensive solutions for your heavy industry needs, including construction, cement, concrete, chemical, and power sectors

What core equipment can you provide for your projects

You can get vertical mills, ball mills, rotary kilns, roller presses, concrete batching plants, gypsum plants and related spare parts

What energy sector solutions can you offer

You can get equipment and support for HFO, biomass, coal-fired, wind, and hydropower plants, along with supporting infrastructure

Can you provide EPC turnkey solutions for your projects

You can get complete turnkey production lines, covering raw material crushing, grinding, calcination to final product processing

Is your service available for your overseas projects

You can get professional services worldwide, including dismantling, packing, shipping, on-site installation and technical guidance

How do you handle logistics for your overseas orders

You can rely on our experienced logistics team to handle sea/air freight, customs clearance and all necessary documentation

How can you get a quote or project consultation

You can contact our international sales team via email or the "Request a Quote" form on our website for a prompt response

Can you get customized solutions for your unique project needs

You can get customized solutions tailored to your production capacity, site conditions and budget requirements

Insun presents a compelling solution for industrial energy recovery and sustainable power generation: a used biomass power plant featuring a 120 T/h power plant configuration with a biomass gasification boiler, coupled to a 38000 KVA Siemens generator and driven by a 10500V 13.34MPa engine. This integrated package — a biomass gasification boiler, 38000 KVA Siemens generator, 10500V 13.34MPa engine, 120 T/h power plant — is optimized for reliable, cost-effective electricity production using a wide range of biomass feedstocks. The Insun offering is engineered to deliver strong performance, operational flexibility, and measurable environmental benefits for biomass-to-energy projects

Product overview

This Insun system centers on a 120 T/h power plant rated around large-scale industrial output. Key components include the biomass gasification boiler, a robust 38000 KVA Siemens generator, and a high-pressure 10500V 13.34MPa engine that together convert biomass-derived syngas into stable electrical power. The 120 T/h power plant design supports continuous operation and is suitable for sugar mills, wood processing facilities, agricultural residue processing, and dedicated energy farms. The biomass gasification boiler enables efficient thermal conversion, while the 38000 KVA Siemens generator ensures high-quality electrical output. The integration with the 10500V 13.34MPa engine offers superior thermodynamic efficiency and compatibility with industrial grid requirements

Technical features and performance

The heart of the Insun solution is the biomass gasification boiler, engineered for rapid gasification, low tar formation, and consistent syngas quality across feedstock variations. The biomass gasification boiler employs staged combustion zones, advanced air distribution, and refractory-lined chambers to promote complete conversion and minimize unburned carbon. The biomass gasification boiler is sized and tuned to support the overall 120 T/h power plant throughput and to provide steady heat and gas flow to the 10500V 13.34MPa engine

Coupled to that, the 38000 KVA Siemens generator provides grid-grade power delivery with excellent voltage regulation, low harmonic distortion, and robust transient response. The 38000 KVA Siemens generator is designed for heavy-duty operation and long service intervals, making it an ideal match for continuous biomass applications. The 38000 KVA Siemens generator features Siemens engineering for rotor stability, heat dissipation, and efficient excitation systems

The 10500V 13.34MPa engine component supplies the mechanical drive and thermodynamic conversion with high-pressure steam compatibility and optimized combustion controls. The 10500V 13.34MPa engine is configured to accept syngas from the biomass gasification boiler and convert it into mechanical energy at rated pressures and voltages compatible with the 38000 KVA Siemens generator. This 10500V 13.34MPa engine pairing ensures that the 120 T/h power plant can meet demanding load profiles while maintaining thermal efficiency and low specific fuel consumption

Applications and use cases

Insun’s used biomass power plant offering, combining the biomass gasification boiler, 38000 KVA Siemens generator, and 10500V 13.34MPa engine in a 120 T/h power plant configuration, is appropriate for multiple industrial contexts. Typical applications include co-generation in pulp and paper mills, power supply for remote industrial clusters, replacement or upgrade of aging boiler-generator sets, and deployment at biomass processing sites such as sawmills and palm oil mills. As a used asset package, this 120 T/h power plant solution provides a cost-competitive path to renewable energy generation, enabling companies to reduce reliance on fossil fuels while leveraging existing fuel streams

Innovation and engineering advantages

Insun emphasizes modular retrofit and lifecycle value. The biomass gasification boiler’s adaptive feed system and advanced gas-cleaning options reduce downtime and extend component life. The biomass gasification boiler design incorporates modular refractory sections and accessible inspection ports to speed maintenance. The 38000 KVA Siemens generator benefits from Siemens’ decades of generator optimization, enabling high electrical efficiency and simplified control integration with modern grid management systems. The 38000 KVA Siemens generator’s low-loss design reduces parasitic heat and improves net plant efficiency

The 10500V 13.34MPa engine is notable for its pressure-grade capability, ensuring stable operation under the high steam and gas pressures typical of large biomass operations. The 10500V 13.34MPa engine includes precision fuel-air management and robust cooling pathways, which together reduce thermal stress and extend overhaul intervals. The 10500V 13.34MPa engine is engineered for compatibility with variable syngas composition, improving resilience and reducing the need for fuel pretreatment

Sustainability and environmental benefits

Leveraging a biomass gasification boiler in the 120 T/h power plant enables significant greenhouse gas reductions compared to fossil fuel combustion. Biomass feedstocks, when sourced sustainably, contribute to a lower lifecycle carbon footprint. The biomass gasification boiler reduces particulate emissions through staged combustion and efficient ash handling. Combined with the reliable 38000 KVA Siemens generator and the high-pressure 10500V 13.34MPa engine, the system supports cleaner energy production, lower SOx and NOx outputs, and compliance with emerging emission standards

Operational flexibility and maintenance

Insun’s integrated package is designed for operational simplicity and maintainability. The biomass gasification boiler includes automated feed and monitoring systems to maintain steady syngas quality. Remote monitoring and diagnostic packages can be integrated so operators can optimize the 120 T/h power plant performance and schedule predictive maintenance. The 38000 KVA Siemens generator benefits from established service networks and parts availability, reducing downtime risk. The 10500V 13.34MPa engine’s modular components facilitate planned outages and reduce overall lifecycle cost

Safety and compliance

Insun prioritizes safety and regulatory compliance. The biomass gasification boiler is equipped with pressure relief, gas detection, and flame monitoring systems. The 38000 KVA Siemens generator includes protective relays and synchronization systems to meet grid interconnection requirements. The 10500V 13.34MPa engine adheres to pressure vessel and mechanical safety standards, with documentation and certification support available for plant commissioning and permitting

Why choose Insun’s used biomass power plant

Insun’s offering of a used biomass power plant — featuring the biomass gasification boiler, 38000 KVA Siemens generator, and 10500V 13.34MPa engine within a 120 T/h power plant framework — delivers a pragmatic balance of capital efficiency and proven technology. Buyers receive a turnkey-capable asset that reduces lead time and capital outlay versus new builds while providing high-performing, field-tested equipment. The combined strengths of the biomass gasification boiler, the 38000 KVA Siemens generator, and the 10500V 13.34MPa engine create a resilient, efficient 120 T/h power plant solution tailored for industrial-scale biomass utilization