About Product

Highlight

High Capacity: Produces up to 2500 TPD of cement clinker
Energy Efficiency: Equipped with a powerful 2800kW motor
Ready to Ship: Available for immediate installation and use
Reliable Operation: Includes 1-year warranty for peace of mind
Durable Design: Constructed with heavy-duty components like vertical roller mills
SHMS384 Vertical Roller Mill 2800kW 10kV 3800mm Grinding Table 4 Rollers Capacity 100 to 120t/h Weight 195 to 210 Tons per Set for 2500TPD Slag GGBS Grinding Line

 

About Us

Insun Industry Co., ltd. specializes in recycling, trading, and providing equipment for heavy industries, particularly in construction, cement, concrete, chemical, and power sectors. Our product portfolio includes vertical mills, ball mills, rotary kilns, roller presses, concrete batching plants, gypsum plants, and related machinery or spare parts. With extensive EPC project experience, we deliver complete production lines, from raw material crushing and grinding, to calcination and final product processing. We also provide professional services in dismantling, painting, packing, shipping, and on-site installation with technical guidance worldwide. In the energy sector, INSUN covers HFO, biomass, coal, wind, hydro power plants and their supporting equipment. Committed to ONE-STOP SERVICE, we ensure seamless solutions from equipment supply to project execution.

               

FAQs

What industry sectors can you serve

You can get comprehensive solutions for your heavy industry needs, including construction, cement, concrete, chemical, and power sectors

What core equipment can you provide for your projects

You can get vertical mills, ball mills, rotary kilns, roller presses, concrete batching plants, gypsum plants and related spare parts

What energy sector solutions can you offer

You can get equipment and support for HFO, biomass, coal-fired, wind, and hydropower plants, along with supporting infrastructure

Can you provide EPC turnkey solutions for your projects

You can get complete turnkey production lines, covering raw material crushing, grinding, calcination to final product processing

Is your service available for your overseas projects

You can get professional services worldwide, including dismantling, packing, shipping, on-site installation and technical guidance

How do you handle logistics for your overseas orders

You can rely on our experienced logistics team to handle sea/air freight, customs clearance and all necessary documentation

How can you get a quote or project consultation

You can contact our international sales team via email or the "Request a Quote" form on our website for a prompt response

Can you get customized solutions for your unique project needs

You can get customized solutions tailored to your production capacity, site conditions and budget requirements

Insun presents the 90% New SUNLIKE Brand Cement Clinker Grinding Line SHMS38.4 Vertical Roller Mill 120t/h Capacity Motor Gearbox Ready Ship — a turnkey solution engineered for high-efficiency clinker processing and rapid deployment. This advanced clinker grinding line integrates a robust vertical roller mill design with precision gearbox motor ready ship components to ensure consistent performance, low lifecycle costs, and swift on-site commissioning. The Insun SHMS38.4 vertical roller mill solution is optimized for modern cement production demands, delivering reliable grinding, superior energy efficiency, and reduced maintenance downtime for quarry and plant operators worldwide.

Product Overview and Core Capabilities

The SHMS38.4 clinker grinding line by Insun focuses on delivering a compact, high-capacity system tailored for cement producers seeking a dependable vertical roller mill option. The core package includes a SUNLIKE vertical roller mill unit, high-torque gearbox motor ready ship assembly, and ancillary equipment sized for a nominal 120t/h clinker throughput. The clinker grinding line package emphasizes simplified installation and rapid start-up: the gearbox motor ready ship approach reduces on-site mechanical integration time, allowing plants to bring the vertical roller mill into production swiftly. By combining proven SUNLIKE components with Insun’s process engineering, the clinker grinding line achieves stable performance and repeatable product fineness while minimizing energy consumption.

Key Features and Technical Advantages

- High-capacity vertical roller mill: The SHMS38.4 vertical roller mill features optimized grinding rollers and table geometry to ensure consistent material flow and effective particle size reduction for clinker grinding line applications. The vertical configuration provides improved grinding efficiency and a smaller footprint than comparable ball mill systems.

- Gearbox motor ready ship: Insun supplies the clinker grinding line with a pre-assembled gearbox motor ready ship package that includes matched motor, reduction gearbox, coupling, and mounting base. The gearbox motor ready ship solution streamlines on-site commissioning, reduces alignment errors, and shortens mechanical installation time for the vertical roller mill.

- Energy efficiency and reduced operating costs: The SHMS38.4 vertical roller mill in this clinker grinding line is designed to lower specific energy consumption through advanced hydraulic pressure control, efficient mill airflow balance, and optimized grinding roll profiles. This translates into reduced energy costs for clinker grinding line operations.

- Robust mechanical design and wear resistance: Components exposed to abrasion, including grinding rollers, tables, and liners, employ wear-resistant alloys and modular designs for rapid replacement. The clinker grinding line is engineered for durability in harsh cement plant environments, reducing downtime and extending component life.

- Process control and automation: The Insun clinker grinding line includes an integrated control system to manage feed rates, separator speed, mill pressure, and airflow. The control strategy ensures the vertical roller mill delivers consistent particle size distribution and stable product quality while protecting the gearbox motor ready ship components through monitoring and protective interlocks.

- Compact plant layout and reduced civil works: The vertical roller mill configuration allows more compact clinker grinding line layouts, lowering civil work costs and facilitating installation in constrained plant footprints. The gearbox motor ready ship package further reduces foundation complexity by delivering pre-matched mechanical assemblies.

Applications and Industry Fit

The SHMS38.4 vertical roller mill clinker grinding line targets mid-size to large cement manufacturers, grinding plants, and EPC contractors seeking a reliable, high-throughput grinding solution. Typical applications include:

- Raw and finish grinding of cement clinker in grey and blended cement production.

- Grinding of clinker and supplementary cementitious materials in new or retrofit cement grinding lines.

- Small to medium modular grinding plants requiring rapid installation with gearbox motor ready ship assemblies.

- Grinding circuits where energy efficiency, reduced maintenance, and compact layouts are key priorities.

Innovation Highlights

Insun’s clinker grinding line integrates several innovations to enhance productivity and lower lifecycle costs:

- Pre-assembled gearbox motor ready ship modules: Insun’s approach to delivering gearbox motor ready ship assemblies reduces on-site mechanical uncertainty and accelerates commissioning, allowing plants to begin clinker grinding line operations sooner.

- Optimized roller and table metallurgy: The SHMS38.4 vertical roller mill benefits from advanced metallurgy that extends wear part life and maintains grinding efficiency throughout a longer service period.

- Smart process integration: The clinker grinding line incorporates adaptive control algorithms that optimize mill pressure and separator settings in real time, reducing over-grinding and energy waste.

- Modular spare parts strategy: Insun supplies critical spare components as modular kits, making it easier to keep the clinker grinding line operating with minimal inventory and faster turnarounds for maintenance.

Technical Specifications - Representative

The Insun 90% New SUNLIKE Brand Cement Clinker Grinding Line SHMS38.4 vertical roller mill system is typically configured for 120t/h capacity and includes:

- Vertical roller mill (SHMS38.4) configured for clinker grinding line duties with matched separator and classifier.

- Gearbox motor ready ship assembly designed for direct drive to the SHMS38.4 vertical roller mill, pre-aligned and tested prior to shipment.

- Feeders, elevators, and conveyors specified to maintain continuous throughput for the 120t/h cement clinker grinding line.

- Dust collection and de-dusting systems sized for the mill airflow to meet regulatory and plant housekeeping requirements.

- Process control cabinet with PLC/HMI for seamless operation of the clinker grinding line, including protective interlocks for the gearbox motor ready ship components.

Operational Benefits

- Rapid deployment: The gearbox motor ready ship strategy and compact vertical roller mill footprint drastically reduce on-site mechanical work and commissioning time for the clinker grinding line.

- Lower lifecycle costs: Energy-efficient grinding and longer-lived wear parts reduce operational expenditure across the lifecycle of the clinker grinding line.

- Improved uptime: Modular design, accessible wear components, and remote diagnostics built into the clinker grinding line control enable faster maintenance and less unplanned downtime.

- Consistent product quality: The vertical roller mill and integrated separator deliver uniform particle size distribution critical for cement performance.

Why Choose Insun

Insun brings decades of process engineering and equipment integration experience to the cement equipment market, pairing SUNLIKE brand reliability with a customer-centric approach. The 90% New SUNLIKE Brand Cement Clinker Grinding Line SHMS38.4 vertical roller mill 120t/h capacity gearbox motor ready ship configuration represents Insun’s commitment to providing practical, cost-effective solutions that accelerate plant productivity. Insun supports customers with technical documentation, installation guidance, commissioning assistance, and aftermarket service to ensure the clinker grinding line achieves its intended performance metrics.